- EASY CONTROL OF STEEL CORD PRODUCTION The production of steel cord is controlled and the absence of anomalies typical of these productions is verified: wire breakage, lack of wires, wires diameter, relative position, EPI, tension of the rubber sheet edges measure.
- MEASURE WIRES The following parameters are verified: Distance center to center for all adiacent wires Diameter of all wires and alarm if a single wire does not correspond to specifications. EPI (Ends Per Inches): medium density of wire. Partial EPI measurements are also proposed, corresponding to the densities in 5 zones of the profile. Alarm for missing/broken wire. The real-time visualization of the film allows the analysis of the mechanical tension of the product.
- MEASURE EDGES Each scan measures the distance from start of rubber and start of the first wire (on both sides). The two measurements are indicated in two displays located near the knives to help the operator when adjusting trims.
- SCANNER STRUCTURE The solide frame provides excellent resistance to bending of the main frame and guarantees perfect measurement stability.
- OPERATOR SAFETY A traffic light warns the operator when X radiation is emitted. The system includes safety inputs to be connected to doors and bars which immediately make the instrument safe.
- EASY ACCESS FOR MAINTENANCE The MYCORD has been designed to guarantee easy access for maintenance operations.
- FAST SET UP The average start up is done in less than 2h.
- INDUSTRY 4.0 & IoT All SYncro machines are ready to be integrated with third party supervisory controls and ERP systems using the latest generation of OPC-UA protocols as standard.
Mycord
Cord Analisys in rubber production
MYCORD is the SYncro device for measuring the position of metal cords, cord density (EPI) and for measuring rubber edges, in the rubber production process.
A SYncro scanner equipped with a X-ray tube and a special SYncro receiver, monitors the passage of the “Steel Cord” product by checking density, position, diameter and space between the metal cords, and measures edges on the sides of the rubber sheet. High scanning speed. High gap for lump pass without interference.
Processes:
